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Hitech House
Near Gurukul Tower
Gurukul, Ahmedabad - 380052
Gujarat, India

Phone: +91-794-000-3000

Fax: +91-794-000-3202

Email: sales@hitechdigital.com

Engineering

Food processing company halts machine downtime & production losses by remotely monitoring asset condition

Food processing company halts machine downtime & production losses by remotely monitoring asset condition Banner

Client Profile

A reputed food processing company involved in processing, manufacturing and trading of raw pulses. The plant machinery such as bucket elevator, blower, de-stoner, gravity separator, dryer and color sorting played a critical role in managing the entire production cycle- right from processing raw materials to final packaging.

Business Need.

The food processing unit is semi-automatic with a series of sequential operations. Very often, faults are detected only after machine breakdown and huge production losses. The company was looking for an automated solution to:

  • Remotely monitor condition of heavy duty machines
  • Identify faults in real time
  • Take preventive and timely action

The objective was to achieve higher machine uptime, minimal production losses and ensure workforce safety.

Challenges.

Solution.

The Hitech team’s remote condition monitoring solution for critical assets included:

Approach.

Business Impact.

The gains following regular tracking and monitoring of multiple machine health parameters include:

Real-time visibility across operations and asset performance for effective decision making.
Prevention of unnecessary machine breakdown and increase of machine uptime.
Reduction of maintenance and production costs.
Optimization of inventory management for spares and other machine consumables.
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