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Hitech House
Near Gurukul Tower
Gurukul, Ahmedabad - 380052
Gujarat, India

Phone: +91-794-000-3000

Fax: +91-794-000-3202

Email: sales@hitechdigital.com

Engineering

Smart Digital Power Metering Solution Reduced Heavy Penalties for Steel Bar Manufacturer

Smart Digital Power Metering Solution Reduced Heavy Penalties for Steel Bar Manufacturer Banner

Client Profile

The client is a steel bars manufacturer with a daily production capacity of 1 ton bars of various sizes and shapes. Based out of India, the firm caters to a wide spectrum of automotive and heavy machinery manufacturers.

Business Need.

The manufacturing unit was equipped with six extrusion lines and a state-of-the-art shot blasting machine. The plant was permitted 95KW power consumption by the local power distribution company. Exceeding the permissible limits would invite high penalties.

When the manufacturing unit ran at full capacity, the power consumption would often over-shoot the permissible limits. To bring down the excess power consumption, one or two machines had to be immediately switched off. It resulted in a dual blow to the manufacturer- affecting production and attracting penalties.

The manufacturer was in need of constant online power consumption monitoring against rated consumption to avoid penalties and get instant notifications if utilization exceeded permissible limits.

Challenges.

Solution.

Approach.

Business Impact.

Generation of historical power consumption trends
Significant cost savings of 70-80% by saving monthly penalties
Machine uptime increased by 5%
Enhanced operational efficiencies and productivity
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