Address

Hitech House
Near Gurukul Tower
Gurukul, Ahmedabad - 380052
Gujarat, India

Phone: +91-794-000-3000

Fax: +91-794-000-3202

Email: sales@hitechdigital.com

Engineering

End to end digitization of production process for a Global Plastic Recycling Company to improve operational efficiency and reduce costs

End to end digitization of production process for a Global Plastic Recycling Company to improve operational efficiency and reduce costs Banner

Client Profile

With more than 30 years of industry experience, a specialist RPET sheets manufacturing company converts upto 800 tons of flake every month to create packaging for food and non-food items. Currently, it is the only company in the entire United Kingdom for extruding RPET sheets with color sorting capabilities.

Business Need.

The entire manufacturing shop floor was operated manually – with no visibility of processes, stock availability and production plan. The company was looking to:

  • digitize end-to-end production processes
  • integrate various shop floor data systems functioning in silos and use that data to make informed decisions
  • track production and delivery schedules in real time
  • increase operational efficiencies and reduce costs

Challenges.

There was no mechanism to track inventory, inward raw material, and throughput against raw material. Lack of clarity on raw material yield, storage capacity, plant productivity and customer demand often led to:

Due to manual and inflexible barcode process and multiple over writing of information on deliverables, chances of losing vital information were high.

Solution.

We delivered a customized, end-to-end solution which digitized all manufacturing processes, linked customers, suppliers and systems – with user based access for real time insights, quality checks and automated notification and alerts.

The manufacturing execution system helped to:

Approach.

Business Impact.

Increased visibility to nearly 100%
Enhanced production efficiency 5%
Boosted shop floor productivity by 10%
Reduced quality-based rejection by 8-10%
Achievement of production goals increased by 20%
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